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Related case: MTWB truck separation bearing 2023 for Shaanxi Heavy Duty Automobile


Test Report 1

Customer Requirement:

1. Cover assembly speed: 1500 r/min
2. Separation stroke: 12mm
3. Frequency: 1Hz~2Hz
4. Test temperature: 150 ± 5 ℃
5. Standard block thickness: 10 ± 0.02mm
6. Test frequency: 2 million times.
7. Matching cover assembly: The maximum separation force of the FD430L-1601100GR-03 cover assembly is 7854.6N.


Actual Results:
1. Cover assembly speed: 1500 r/min
2. Separation stroke: 12mm
3. Frequency: 2Hz
4. Test temperature: 150 ℃
5. Standard block thickness: 10mm
6. Test frequency: 2 million times.
7. Matching cover assembly: The maximum separation force of the FD430L-1601100GR-03 cover assembly is 7854.6N.


Test Report 2

After 2 million bench simulation life tests at 150 ℃ (The maximum temperature of the bearing is
148℃), the bearing's rotational resistance increased and the bearing did not leak oil, so it can
still be used.


Automotive Bearings Manufacturer for OEM Automotive Applications (EV Drive, Steering & Auxiliary Systems)

MTWB provides high-quality automotive bearings designed for OEM automotive manufacturers, Tier 1 suppliers, and industrial distributors worldwide. Our automotive bearing solutions cover powertrain systems, transmission systems, steering systems, chassis applications, auxiliary equipment, and electric vehicle components

Characteristics: 

Designed for electric vehicles – electrically insulated (to prevent fluting damage from inverter-induced currents), low-friction greases for extended range, compact cross-sections for e-axle integration, and low noise/vibration (NVH) for cabin comfort.

Advantages:

◆Lifetime:EV drive bearings last 2-3× longer than standard deep groove ball bearings (300,000 km vs. 150,000 km) due to ceramic hybrid rolling elements and conductive or insulated coatings that eliminate electrical erosion.

Speed: Standard bearings limit to 12,000–15,000 rpm in traction motors; EV-specific bearings achieve 25,000–30,000 rpm continuously, enabling smaller, higher-power motors.

Specifics: EPS bearings offer 50% lower friction torque (down to 0.01 Nm) for better steering feel and energy recovery. Auxiliary bearings (e.g., electric coolant pumps) run maintenance-free for 15,000 hours vs. 5,000 hours for conventional.

Application/Industry: EV traction motor rotor supports, electric power steering racks, electric compressors for heat pumps, and e-oil pumps.

Technical ceiling:

Speed factor (DN): 2.0 million (e.g., 30 mm bore × 65,000 rpm).

Insulation resistance: >500 MΩ at 1000 VDC (alumina or resin coating, 100–300 µm thick).

Temperature range: -40°C to +150°C continuous (peak 180°C for 30 min).

Grease life: 10,000 hours at 120°C (low-bleed polyurea or fluorinated oil).

Vibration velocity: ≤0.3 mm/s (low-noise grade for cabin comfort).

Cautions:

Standard bearings without insulation will fail by electrical fluting within 1,000-5,000 hours in an EV drive - visible as washboard patterns on raceways.

Replacing with a non-hybrid EV bearing still risks current passage; full ceramic hybrid (Si₃N₄ balls) is mandatory for >800V systems.

Standard chassis bearings cannot handle the higher acceleration torque of instant EV torque (0-20,000 rpm in <1 s) - resulting in cage fracture. Use EV-specific cages (PEEK with 30% carbon fiber).

n EPS, standard bearings’ higher friction triggers torque ripple and steering noise. Fit tolerances must be tighter (js4 instead of k5) to avoid micro-sliding.

Always ground the motor shaft through a conductive brush when using insulated bearings - otherwise, the insulation forces the current to find another path (e.g., through other bearings).


Common question:

Q1: Does MTWB provide customized automotive bearings?

Yes. MTWB provides OEM and customized automotive bearing solutions based on customer drawings, specifications, and application requirements.  Click here to view more custom details.


Q2: Can MTWB replace international automotive bearing brands?

Yes. MTWB develops cost-effective replacement bearings compatible with international brand dimensions and performance requirements.


Q3: What automotive applications does MTWB support?

MTWB bearings are used in powertrain, transmission, steering, chassis, auxiliary systems, and EV applications.


Hot tags:MTWB automotive bearings is devoted to help customers finding Fit-for-Use Bearings at one spot!

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